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五金冲压模具工艺设计的常见问题有哪些?

2019-12-23 17:13:12        0

   muqianwujinchongyajianzaiwomendeshenghuozhongsuichukejian,biru:womenrichangshiyongdeshaozihekechongdiandianchidewaiqiao、dadaoqichemenchuangdengdoushiwujinchongyajian,zheilijiuxuyaoyongdaowujinchongyamoju,neimewujinchongyamojugongyishejidechangjianwentiyounaxie?jiexialaijidajialiejuleyixiajidian:





第一、毛坯及送料方式选择


  冲压生产中使用的材料大部分都是各种规格的板料、带料、条料和块料。


  banliaoshichongyamojushengchanzhongshiyongzuiguangdecailiao,shihechengpishengchan。chicunguigeanguojiabiaozhunguiding,caiyongbiaozhunguigebanliaokenenghuizengjiayuliao,shicailiaodeliyonglvjiangdi,danruguocaiyonghelidetaocaipaiyang,zekeyimibuzheiyiquexian。zaidaliangshengchanzhong,yekeyigenjugongyiyaoqiu,yongzuijiadepaiyangfanganquedingqiguigechicun,xianggangchangzhuanmendinghuo。zheiyangkeyitigaocailiaodeliyonglv,danjiageyaoshaogaoyubiaozhunguige。shengchanzhonghaixuyaojiangbanliaoangongyiyaoqiuchicunjianchenggezhongtiaoliaohuokuailiaozaijinxingchongya。


  dailiao(juanliao)yongyudaliangshengchan。dailiaodekuanduyibanzai300mmyixia,genjucailiaobutong,youbutongdekuanduchicun,zhangdukedajimidaojishimi,youdebocailiaozhangdashubaimi。yingyongjuanliaoshi,tongchangzhuangyouzidongsongliaojigou。


  kuailiaoshihedanjianxiaopilianghejiazhiangguideyousejinshuchongya。


  tiaoliaoshigenjuchongyajiandexuyao,yongbanliaojianqieercheng.yongyuzhong、xiaoxinglingjiandechongya。


  maopidesongliaofangshi,youshougongsongliao、zidonghuasongliaohebanzidongsongliao,congshengchanxiaolv、chanchengben、caozuofangbianheanquanfangmianzonghekaolv,xuanzeshidangdesongliaofangshi。


  tongchang,shougongsongliaolaodongqiangdugao、shengchanxiaolvdi,danchengbendi,shiyongyuxiaopiliangshengchan。zidonghuobanzidongsongliaoduoyongyuda、zhongpiliangshengchanheduogongweilianxumoshengchan。dangyiyouzidonghuobanzidongsongliaozhuangzhi(shebei)shi,jishishixiaopiliangshengchan,caiyongzidonghuobanzidongsongliaobujinkeyitigaoshengchanxiaolv、jiangdilaodongqiangdu,erqieliyuanquanshengchan。




第二、五金冲压模具类型的选择


  选择模具类型时必须综合考虑冲压件形状、大小和精度的要求,冲压工艺方案,生产批量大小,所用冲压设备的性能,上料和出件的方式,操作方便和安全,模具制造和维修能力,生产准备周期和冲压加工成本等条件,经过全面分析和比较后最终决定。


  zaixiaopilianghuoshishengchanshi,tongchangcaiyongjianyimoju、zuhemojuhuodangongxumo;zaizhongdengpiliangshengchanshi,yongdangongxumo、fuhemohelianxumo;daliangshengchanshi,caiyongyingzhihejinfuhemoheduogongweizidonglianxumo。


  dangongxumozhizaohediaoshidoubijiaorongyi,youshijifudangongxumodezhizaochengbenkenenghuibi—“fufuhemo(huolianxumo)haiyaodi。zhijianchicunjiaodashi,yingyouxiankaolvcaiyongdangongxumo。zaiduogongweiyalijishangshiyongduogedangongxumo,budankeyihuodeyulianxumoxiangtongdeshengchanlv,erqiechongyaguochengzhonghaikeyisuishigaibianmaopidechongyafangxiang。


  fuhemokeyichengbeiditigaoshengchanlv。danshifuhemodefuhegongxushuyibanzaisidaogongxushuyixia,gengduodegongxushujiangshimojujiegouguoyufuza,mojudeqiangdu、gangduhekekaoxingyesuizhijiangdi,zhizaojiweixiugengjiakunnan。


  lianxumokeyibaokuochongcai、wanqu、lashenhechengxingdengduodaogongxu.qujianhepaichufeiliaodoubijiaorongyi,bianyushixianjixiehuahezidonghua,yinerkeyicaiyonggaosuyaliji。dancaiyonglianxumochongyashi,ruozaizhijiandecebishanganpaichongqiehuojubuchengxinggongxu,jianghuishimojujiegoubiandefuza。


  jiujingshicaiyongdangongxumo、fuhemohuozhelianxumo,zhuyaojuedingyulingjianchicundaxiao、zhizaogongchaheshengchanpiliang。



第三、五金冲压压力机的选择


  冲压设备的正确选择及合理使用,它将决定冲压生产能否顺利进行,并与产品质量、模具寿命、生产效率、产品成本等密切相关。


  chongyashebeidexuanzezhuyaoshigenjuchongyagongyixingzhi、shengchanpiliangdaxiao、chongyajiandejihexingzhuang、chicunjijingduyaoqiudengyinsulaiquedingde。chongyashengchanzhongchangyongdechongyashebeizhongleihenduo,xuanyongchongyashebeishizhuyaoyingkaolvxiashuyinsu:


1、chongyashebeideleixinghegongzuoxingshishifoushiheyongyuyingwanchengdegongxu,shifoufuheanquanshengchanhehuanbaodeyaoqiu。duiyuchongcaigongxulaishuo,zhong、xiaoxingchongcaijiantongchangxuanyongkaishiqubingyaliji;da、zhongxinghejingmidechongcaijian,yibancaiyongbishiqubingyaliji;jingchongzecaiyongzhuanmendongyalijihuodaiyeyamojiadeyaliji。yeyajiyouyusuduman、xiaolvdi,erqiechongcaijieshushi,turanxiezaihuichanshengchongjizhendong,guyibanbuyongyuchongcaigongxu。


2、chongyashebeideyalihegonglvshifoumanzuyingwanchenggongxudeyaoqiu。


3、chongyashebeidezhuangmogaodu、gongzuotaimianchicun、xingchengdengshifoushiheyingwanchenggongxusuoyongdemoju。


4、chongyashebeidexingchengcishushifoumanzushengchanxiaolvdeyaoqiu。



  以上五金冲压模具工艺设计的常见问题有哪些就总结到这里,五金冲压成形是一种节能、节材的加工方法,它不需要废料成形,材料  消耗少,不需要其他加热设备,成本低。希望以上分享对大家有帮助!

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